Metal smelting equipment
In-depth analysis of technological innovation and industry application of metal smelting equipment. Our factory is located in Xin'an County, Luoyang, and the sales department is located in Jianxi District, Luoyang. Metal smelting includes a variety of products. Electric arc furnace (EAF), induction furnace (Induction Furnace), blast furnace (Blast Furnace), converter (BOF) Of course, while the equipment products are rich enough, the key requirements for the purchase of metal smelting equipment are also indispensable. With the development of intelligent and green technologies, future smelting equipment will be more energy-saving and environmentally friendly while improving efficiency, providing more sustainable solutions for industrial production. Industry status and development opportunities
The global metallurgical industry is experiencing the fourth wave of technological revolution. According to the 2023 annual report of the International Metal Association, the market size of smelting equipment has reached US$48.7 billion, and the compound growth rate is expected to exceed 6.8% in the next five years.
Analysis of the core equipment system composition
- Innovation of high-temperature smelting system
The modern electric arc furnace (EAF) adopts an adaptive electrode control system, which increases the power utilization rate to 78%, saving 23% energy compared with traditional equipment. Typical cases include Danieli Group's QONE series of intelligent arc furnaces, which are equipped with a laser scanning temperature measurement system that can increase the temperature control accuracy to ±5°C.
- Upgrade of refining processing unit
The argon-oxygen dynamic proportioning system of the AOD refining furnace is now equipped with an AI algorithm to achieve real-time analysis of the composition of the molten pool. The TR40 refining furnace newly developed by Taiyuan Heavy Industry has shortened the stainless steel refining time to 45 minutes and increased the chromium recovery rate to 98.5%.
- Breakthrough in environmental protection treatment system
The market share of dry dust removal equipment has exceeded 62%, among which the filtration accuracy of bag dust collectors has reached 0.1μm level. Data from the demonstration project of Hesteel Group showed that the new dust removal system reduced particulate matter emissions to 8mg/m³, which is far below the national ultra-low emission standard.
Key technologies for intelligent transformation
Application of digital twin system
The Siemens MetalX platform realizes the full life cycle management of equipment and improves the accuracy of fault diagnosis to 92% through virtual modeling. After application in a copper smelting enterprise, unplanned downtime was reduced by 37%.
Internet of Things monitoring network
The penetration rate of wireless sensor networks (WSN) in equipment monitoring has reached 49%, and the vibration analysis system can warn of bearing failures 72 hours in advance. The 5G+ equipment health management system deployed by Jinchuan Group has reduced maintenance costs by 28%.