What Crusher Is Best for Producing 0-5mm, 5-10mm, and 10-20mm Aggregates for Batching Plants?
Choosing the right crusher for producing high-quality aggregates is essential for construction companies and batching plant owners. Whether you're supplying ready-mix concrete or building roads, the quality and size of your aggregates directly affect the final product. If your target sizes are 0-5mm, 5-10mm, and 10-20mm—commonly required in concrete batching plants—then you need a crushing solution that delivers efficiency, consistency, and flexibility. In this article, we’ll walk through the best crusher types, their configurations, and how to match them with your project needs.
Why Aggregate Size Matters in Batching Plant Production
Before choosing a crusher, it’s important to understand why aggregate size matters. In concrete production, aggregate grading affects workability, strength, and durability. The 0-5mm range is typically used as fine aggregate, 5-10mm as small coarse aggregate, and 10-20mm for structural strength. Having the right distribution of sizes ensures smooth batching operations and consistent concrete quality.
That’s why selecting a mesin crusher that can efficiently produce all three sizes is not just a technical decision—it’s a strategic one that influences cost, performance, and reliability.
Which Crushers Can Produce 0-5mm, 5-10mm, and 10-20mm Aggregates?
Different crushing machines suit different materials, capacities, and output requirements. Let’s look at the options that are most effective for producing concrete-grade aggregates.
1. Jaw Crusher + Cone Crusher + VSI Crusher (Stationary Line)
This classic combination is ideal for large-scale aggregate production. A mesin jaw crusher handles coarse primary crushing, followed by a cone crusher for medium-sized reduction, and a VSI (vertical shaft impact) crusher for shaping and fine crushing. The VSI is key for achieving clean and well-graded 0-5mm aggregates.
This setup is best for batching plant operators who need consistent quality and operate in a fixed location. It works well with hard stone like granite, basalt, and limestone.
2. Mobile Jaw Crusher + Mobile Cone Crusher + Screening Plant
If you're working on temporary projects or shifting locations frequently, mobile crushers offer flexibility without sacrificing quality. The mobile jaw crusher breaks down the raw material, while the cone crusher handles secondary crushing. A triple-deck mobile screening plant then separates the aggregates into 0-5mm, 5-10mm, and 10-20mm sizes.
This setup is perfect for contractors involved in roadwork, bridge projects, or temporary batching plant operations.
3. Impact Crusher for Soft to Medium-Hard Stone
For softer materials like limestone or construction waste, an impact crusher provides excellent performance. It can crush and shape materials simultaneously, often producing a well-graded mix of 0-5mm, 5-10mm, and 10-20mm aggregates without the need for additional shaping machines.
This option is suitable for medium-scale concrete producers who prioritize simplicity and speed in operation.
How to Match Crusher Types with Project Requirements
Once you understand the crusher options, the next step is aligning them with your specific needs. Here’s how to make a smart match.
Consider the Raw Material
Harder materials like granite require a combination of jaw and cone crushers, while softer materials like limestone may only need an impact crusher. Knowing your material hardness helps reduce wear and improve production efficiency.
Evaluate Capacity and Output Needs
For batching plants that supply concrete to multiple sites, a higher-capacity stationary plant may be justified. However, for remote or smaller-scale operations, a mobile crushing plant can deliver sufficient output without heavy investment.
Think About Final Application
If you're supplying concrete for high-spec infrastructure, the shape and cleanliness of the aggregates are critical. In such cases, including a VSI or screening machine is worth the extra investment. On the other hand, for general-purpose concrete, a simple two-stage crusher setup may be enough.
Additional Tips to Maximize Aggregate Quality and Efficiency
Crushing equipment is only part of the equation. To maintain consistent quality, consider integrating a vibrating screen to sort your materials precisely. Also, investing in a dust collection system helps reduce fines and protect the working environment.
Moreover, regular maintenance of your crushers and screens ensures longer equipment life and consistent aggregate size, both of which directly impact batching plant efficiency.
Why Choose AIMIX for Aggregate Crushing Solutions?
At AIMIX, we understand the demands of batching plant operations. That’s why we offer a wide range of crushing solutions tailored for producing 0-5mm, 5-10mm, and 10-20mm aggregates. Whether you need a stationary line for long-term production or a mobile unit for project-based work, our crushers are built for durability, precision, and productivity.
We provide complete design support, local after-sales service in Indonesia, and training for your team—so you get a solution that works from day one. Many of our clients in Java, Sumatra, and Papua rely on our mobile crushers and screening lines to supply high-quality aggregates for their concrete batching plants.
Let’s Find the Right Crusher for Your Project
If you’re planning to supply aggregates for batching plants and want to improve efficiency, reduce operating costs, and meet concrete quality standards, we’re here to help. Let’s talk about your raw material, production goals, and site conditions—and we’ll recommend a crusher configuration that fits your needs perfectly.
Contact AIMIX today to start building a crushing solution that delivers results.